> Manufacturing Facilities
FCC INDIA has a strong integrated production system
with wide range of rugged, high-speed automatic machines
to achieve high level of accuracy of clutch parts. Our
facilities also include machines ranging from simple
general-purpose machines to specialized CNC machines,
which are fine tuned to meet the diverse requirements
of our customers.
All our equipments ensure a high level of consistency
in operations, thereby giving us the much-needed extra
edge over our competitors.
The in-house manufacturing facilities, which are presently
at FCC INDIA are as follows:
PAPER BASE FACILITY
The paper base clutch friction Disc is made of heat
–resistant cellulose, cotton fibers and copper
wires moulded together. Cellulose is used to prolong
life of the clutch and provide more torsional strength.
Paper CFD has more life than cork base friction material
as it possess :-
|| More heat resistant
|| Low wear and tear characteristics
|| High endurance
To support the manufacturing of Paper Base Clutch Friction
Disc we have brought a high tech customised machine
have been imported from Japan. In addition, other dedicated
SPM small SPM machine are available to perform &
support the different other operations of aforesaid
CORK BASE FACILITY
The cork base clutch friction Disc is made of heat–resistant,
non-asbestos cork, cotton fibers and copper wires moulded
together. Grooves are cut into the friction material
to aid cooling and release of the clutch Disc. In some
cases, rivets are used to bond the friction material
to both sides of the metal body of the Disc.
To support manufacturing of cork material & Clutch
Friction Disc we have lined up a set of SPM's to perform
individual special processes. Some of the SPM include
Kneeder, Roller, Presses, Moulding Machine & Deflashers.
CNC TURNING AND DRILLING
In order to maintain & sustain the accuracy of clutch
parts, imported CNC machines are available to perform
operations with highest degree of accuracy.
There are SPM's available to perform repeated operations
with same degree of accuracy.
We have established an inhouse pressing facility area
where the critical parts of clutches like clutch plate
& core plate are produced. These parts are subjected
to severe quality tests & inspection so that there
are no chances of any commulative error on clutch due
to these parts. Some of the press facility includes
|| Press (with Decoiler
& Feeder) - 160 Ton
||Sand Blast Machine
In four Wheeler clutch Assembly there is critical operation
of assembly of flywheel and Ring Gear. The assembly
is done on principle of heat contraction and expansion.
This shrink fit SPM has been equipped with all the mechanism
to perform this critical operation with same accuracy.